• Client: Confidential Refinery, Mumbai
• Scope: 400 TR Flue Gas Waste Heat-Based Air Conditioning System

Challenges:

• Harnessing high-temperature flue gas safely for cooling use.
• Integrating with live refinery processes without shutdown.

Execution Strategy:

• Designed an absorption chiller system using heat recovery units.
• Flue gas ducting and safety controls were custom-designed for site conditions.
• Phased installation to prevent interference with refinery operations.

Unique Highlights:

• Converted waste heat into 400 TR cooling load.
• Energy-saving initiative with strong ESG (Environmental, Social, Governance) alignment.
• System designed for high safety and operational reliability.

Client Impact:

• Lowered electricity consumption for cooling by up to 40%.
• Improved thermal efficiency of plant operations.
• Contributed to refinery’s green initiative and regulatory compliance.