• Client: Major FMCG Conglomerate
• Location: Punjab
• Scope: 400 TR Flue Gas Waste Heat Recovery-based Cooling System
• Application: Chilled water generation for process cooling

Challenges:

• Capturing flue gas from non-uniform thermal sources
• Designing a reliable and efficient absorption chiller system
• Operating under varying loads

Execution Strategy:

• Installed heat exchangers for flue gas recovery
• Used vapor absorption chillers (VAM) with redundancy for uptime
• Customized pipeline insulation and automation

Unique Highlights:

• Reduced thermal energy loss by 40%
• Reused waste heat for useful industrial cooling
• Energy-saving alternative to traditional electrical chillers

Client Impact:

• Reduced electricity consumption significantly
• Improved plant sustainability metrics and thermal efficiency
• ROI achieved within 2 years through energy savings